2018 Ford Mustang

Was driving my vehicle roughly 10-15mph after a stop, noticed vehicle wasn’t shifting into the gears properly as it was only in 2nd gear and the RPMs kept climbing, when it finally shifted into 3rd gear my transmission proceeded to lockup cause my rear tires to skid and stop in the middle of traffic and in the middle of an intersection disrupting the flow of traffic. Vehicle displayed a wrench light on the dash saying “see manual” as related to a Powertrain issue. Vehicle is in limp mode and barely drives, any shifting after 1st gear will cause the vehicle to lockup and lose all power for several seconds. ONLY HAS 28,330 MILES, DID NOT REACH THE FIRST SERVICE INTERVAL FOR MAINTENANCE ON THE TRANSMISSION.

My 2018 Ford Mustang EcoBoost with the 10R80 automatic transmission began experiencing hesitation, delayed engagement, and harsh jerking during low-speed acceleration (15-20 mph), especially when cold. Engine RPM would increase, but the vehicle would hesitate before engaging. The condition worsened over time and eventually the vehicle entered limp mode, causing a significant loss of power and illuminating a wrench warning light. An authorized Ford dealership diagnosed DTC P07F6 (Gear 9 Incorrect Ratio). The dealer verified fluid level, updated the PCM, and performed adaptive relearn procedures, but the problem remained. The transmission fluid was found to be dark with a burnt odor, and the dealer diagnosed an internal transmission failure requiring complete transmission replacement at an estimated cost of $9,250. This created a safety concern because the vehicle did not consistently accelerate as expected when entering traffic, crossing intersections, or merging onto roadways. Delayed engagement and loss of power reduced the ability to accelerate when needed. The vehicle has approximately 82,256 miles and has been maintained according to Ford's recommended service schedule. I am also aware of numerous publicly documented owner reports, technical discussions, and litigation involving the Ford 10R80 transmission used in vehicles from this generation. One of the commonly discussed concerns involves the CDF drum design in earlier 10R80 transmissions. My understanding is that Ford later revised the CDF drum design in subsequent production; however, when I contacted Ford regarding this transmission failure and requested assistance with repair const, they advised that my vehicle was not covered by any recall, customer satisfaction program, or warranty extension related to this issue. I am submitting this report so that my experience can be considered together with other reports to determine whether a broader safety-related defect exists.

The contact owns a 2018 Ford Mustang. The contact stated that while driving at various speeds, the engine sputtered with the check engine warning light illuminated. There was heavy white smoke coming from the tailpipe. Upon arriving at the destination, the vehicle hesitated to restart, and the contact observed a significant loss of coolant. The vehicle stalled while driving at various speeds. Upon inspection, the dealer confirmed coolant intrusion in cylinders #2 and #3, resulting in total engine failure. The manufacturer was notified of the failure and stated that the VIN was not under recall, and there was no warranty associated with the vehicle. The vehicle was repaired out-of-pocket by the dealer. The failure mileage was approximately 56,000.

The contact owns a 2018 Ford Mustang. The contact stated that the air conditioning system failed to function as intended. Additionally, the contact stated that while accelerating from a complete stop, several unknown warning lights were illuminated, and the vehicle chugged and failed to accelerate as intended. The contact pulled over to the side of the road. The vehicle was towed to the residence. The contact stated that the vehicle was inoperable. The dealer was notified of the failure and informed the contact that there was no recall or warranty coverage for the vehicle. The contact was provided an estimate for the repair. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure and suggested to purchase a new vehicle. The contact declined due to the sentimental value of the vehicle. The failure mileage was approximately 69,900.

The trunk wiring which powers the tail lights, brake and parking lights, turn signals, trunk light, and the back up camera is too short, and it stretches and breaks when the trunk is opened and closed. Ford is aware of the issue, but is unwilling to fix it. The back up camera was already recalled, but it and the trunk light are not working again because the trunk wiring issue has not been addressed. The biggest auto safety issue is that the tail lights, brake and parking lights, turn signals, and back up light could also fail due to the trunk wiring being too short.

1. Component failed and availability for inspection: The engine assembly block failed due to a manufacturing defect known as "coolant intrusion into the cylinders." The vehicle and the defective engine are currently located at my residence and remain fully available for federal or manufacturer inspection upon request. 2. Safety risk: The safety of myself and others was severely compromised. Coolant entering the combustion chambers causes sudden, severe engine misfires across all cylinders, erratic power loss, and instantaneous stalling. Operating a vehicle where the engine can suddenly lose all power on high-speed roads creates an immediate risk of rear-end collisions and catastrophic traffic accidents. Furthermore, high-pressure internal coolant leaks pose an inherent risk of engine fires. 3. Problem confirmed by a dealer: Yes. The problem has been officially diagnosed and confirmed by an authorized Ford dealership service center, which documented internal coolant intrusion. 4. Inspected by manufacturer, police, or insurance: The component was inspected and verified by the vehicle manufacturer's authorized dealership technicians. It has not been inspected by the police or insurance representatives, as no crash has occurred yet. 5. Warning lamps, messages, or symptoms prior to failure: Prior to the diagnosis, the vehicle exhibited a "Check Engine Light." Currently, the vehicle is suffering from critical failure symptoms: the Check Engine Light is flashing constantly, the engine misfire codes are actively showing on all 4 cylinders, and the vehicle shakes violently at low RPMs (rough idling). These severe symptoms first appeared approximately 2 moths ago and have progressively worsened due to the coolant intrusion.

While completing a turn at a T-intersection, the vehicle experienced a complete loss of motive power for several seconds, leaving the car stationary in the path of oncoming traffic. The transmission (10R80) failed to engage, a known symptom of internal CDF Drum sleeve failure (TSB 24-2254). This follows a 'Green' inspection by a dealer on March 23rd where an axle seal leak and shifting issues were overlooked. The failure to engage gear during a turn creates an unreasonable risk of a T-bone collision.

A check engine light turned on and the vehicle was taken to a local dealership. The check engine light was for an engine misfire and was diagnosed further. There was an engine failure due to coolant entering the system. Upon further research, I learned this is a common issue for 2016-2020 Ford Mustangs and it is due to a faulty engine design. The dealership is recommending a new engine install with a price tag of over 13,000 despite this being known to happen because of a badly designed engine with these cars.